Measuring up to success in the race for advanced metals technology

Postgraduate work in the UK that earned its author a prestigious award could have applications in the metal powder industry, particularly in sintering. Iain Fielden from Sheffield Hallam University won the National Physical Laboratory's Materials Award by resurrecting and adapting an apparently obsolete technique to study grain growth in hot metal.

He has hit on a method by which scientists can use an electron microscope to "look into" red hot metal. The discovery could revolutionise some metal manufacturing techniques and pave the way for better, more durable cars, aircraft and buildings.

He said: "What I've found is a way for scientists to use an electron microscope to look into red hot metal and watch the changes in its structure, as they happen. It means the possibilities for what we can do with steel are limitless."

Metals are made up of lots of small crystal grains and when the metal is hot, and soft enough to work into shape, some grains grow and eat up the others. Scientists know that the end result is bigger grains, but don't know exactly how it happens, or how much bigger they will turn out to be.

Iain said: "Now we can see what's happening, we can understand it better. This means we will be able to predict the size of grains after heating and working the metal. We can also work out ways of heating and working that keep the grains small. Small grains mean stronger, tougher metal."

The technique is cheap and simple, and laboratories around the world could be using it very soon. Iain re-mastered an abandoned technique as part of his post-graduate research in the University's well known Materials and Engineering Research Institute.

• The 2004 UK National Measurement Award for Innovative Measurement was won by Oxford nanoScience and materials researchers at Oxford University for the development and successful commercialisation of the three-dimensional atom probe (3-DAP). The technique enabled by the probe allows materials scientists to locate the position of and chemically identify individual atoms in a conducting material so that the structure on the nanoscale can be directly related macroscale properties of the material. Oxford nanoScience's parent company, Polaron, was successfully floated on the Alternative Investment Market in London last year (see Metal Powder Report, June 2004).

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